Tired of searching for a bottle opener? Our stylish Bottle Opener Keychain is the ultimate solution! Crafted from durable zinc alloy using precision die-casting, it's built to last. Each piece features vibrant, fade-resistant designs applied with high-quality UV printing.
Key Features & Benefits
1. 2-in-1 Functionality: Seamlessly opens bottles *and* organizes your keys. Always handy!
2. Premium Zinc Alloy: Strong, corrosion-resistant, and feels substantial.
3. Crisp UV Printing: Eye-catching, durable patterns that won't easily scratch or wear off.
4. Compact & Convenient: Carry your essential opener everywhere, effortlessly.
5. Great Gift Idea: A practical and fun present for friends, family, or colleagues.
Find your perfect everyday essential & party starter now!
Detailed description of the Zinc Alloy Bottle Opener Keychain manufacturing process
1. Zinc Alloy Die Casting for Keychain Body Parts
The process begins with creating the two primary components of the bottle opener keychain using zinc alloy. Molten zinc alloy is injected under high pressure into precision steel dies. This die-casting method forms the durable base structure of the opener/body section and the separate keyring attachment loop with high dimensional accuracy and strength.
2. Base Section Surface Finishing: Polishing & Silver Electroplating
The cast base (opener body) undergoes meticulous surface preparation. It is first mechanically polished to achieve a smooth, uniform finish, removing any casting seams or imperfections. Following polishing, the part is thoroughly cleaned and then subjected to electroplating. A bright, corrosion-resistant silver-colored coating (typically nickel or chromium-based) is electro-deposited onto the zinc alloy surface. The plated component is then oven-cured (baked dry) to enhance the adhesion and durability of the metallic finish.
3. UV Printing Process for Keychain Decoration
After plating and curing, the designated area on the base section is ready for decoration. Custom graphics, logos, or patterns are applied using high-resolution UV printing technology. This digital printing method directly deposits specialized UV-curable inks onto the plated metal surface. The printed design is immediately exposed to intense UV light, which instantly dries and hardens the ink, creating a vibrant, scratch-resistant decoration.
4. Post-Printing Quality Inspection & Drying
Each printed bottle opener keychain base undergoes a rigorous visual inspection post-UV curing. This step checks for print clarity, color accuracy, registration (alignment), adhesion, and the absence of defects like smudges or bubbles. Approved parts may undergo a final gentle drying or curing step if deemed necessary to ensure complete ink stabilization before assembly.
5. Final Keychain Assembly with Keyring
The final manufacturing stage involves assembling the components. The inspected and decorated base section (bottle opener) is securely connected to the zinc alloy keyring attachment loop. The completed multi-functional keychain is then given a final overall quality check before packaging.
Stamping process
The text and patterns have a concave-convex effect. Their surfaces can be electroplated or treated to a frosted finish
Electroplating process
Enhance the corrosion resistance of metals, increase hardness, prevent wear, improve electrical conductivity, smoothness, heat resistance and surface aesthetics.
Baking varnish process
Its surface mostly has a distinct sense of concavity,and convexity, with bright colors, clear and sharp lines, and a strong metallic texture.
Die-casting relief technique
Using three-dimensional grinding tools for die-casting, compared with other types of badges, strong three-dimensional sense, strong expression. Suitable for making commemorative coins, medals, etc
Soft enamel technique
It presents a texture similar to enamel, with rich and full colors and strong luster. It can remain bright for a long time, has high hardness, is wear-resistant and scratch-resistant, and can well resist daily wear and tear.
Enamel craftsmanship
1. The colored areas are almost flush with the metal lines.
2. When lustrous powder is added, the color is dull and not easy to fade.
3. It is hard and brittle, and sharp objects must not puncture it
UV printing process
Increase the brightness and artistic effect of the product, protect the surface of the product, its high hardness, corrosion resistance, friction, not easy to scratch, etc
Ancient craftsmanship
Usually made by hand, the surface shows matte texture, even texture, both dirty resistance and good sense of proportion.
Epoxy resin process
The surface treatment technology mainly composed of epoxy resin and curing agent forms a protective coating that is resistant to chemical corrosion, waterproof and highly transparent.
Custom Metal Medals - Personalized Awards & Event Keepsakes
Looking for high-quality custom metal medals for sports, corporate awards, tourist souvenirs, or team recognition? We offer bulk custom metal medals with full design customization, fast turnaround, and clear pricing—perfect for overseas procurement or event planning.
For more information, please visit our website.
Previous: A Flip-Top Badge
Next: None.
Copyright:@2020-2021
Comments Please sign in or sign up to post.
0
0 of 500 characters used